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Detaled explanation of free-size alumina ceramic plates

The free-size alumina ceramic plates are high-quality ceramic plates of 0.9mm thick that can be decorated with porcelain arts. Alumina plates of 2L-size (127x178 mm) supplied by a very famous Japanese ceramic company are cut into a rectangular shape according to the request of customers (free-size). The size in error is less than 0.5mm. Plate color is pure white due to high purity of the material. The plates have very flat surfaces with slight optical reflection. Optional processes such as rounding corners and plane-off edges make plates friendly to your hands. Surface quality will be markedly improved by covering with transparent overcoat decals that will be enclosed with the plates.

1) What is the utilities of alumina plates?
Alumina ceramic plates will be used for back-plates of iPhone and other smart phone cases. In these applications, they are attached either to the back of smart phone itself with a special peelable glue (elastic adhesive) or to smart phone cases with a normal glue. The alumina plates with high-strength do not break when dropped. As the dielectric loss of alumina ceramics is quite low, it does not absorb electromagnetic waves used for mobile communication. The alumina plates do not disturb operations of smart phones at all including mabile wallet. You can make hand-made your 'only-one' case to protect and decorate your smart phone.
You can also use the alumina ceramic plates for IC card cases, decoration tiles, substrate of ceramic photographs, decoration boards etc. Please note that the printing on alumina plate with ceramic decals never fade-out forever. We are also providing custom digital cerarmic decals at the lowest price.
Please think about a new business using free-size alumina plates & custom-made decals!!


2) How much?
Price of a plate determined by the area of plate, fundamental cutting fee and some optional process fees can be estimated as follows:
 Material: [Area of plate (mm2) / 10] JPY (about 8c/mm2)
 Fundamental process: Cutting: 800 JPY(about $6.7)
 Optional process: Rounding corners: 200 JPY/corner (about $1.67/corner)
 Optional process: Plane-off 4 edges: 800 JPY (about $6.7)
 Optional process: Formation of camera holes: 800 JPY (about $6.7). Not available at present.
Material price will be discounted for large-area plates. The mamimum price of one plate will be 2,800 JPY (about $23.33) including material, fundamental cutting and optional processes except the formation of cemera holes.

Example 1: Back-plate for iPhone6
 Material: Area of plate (mm2) / 10 = 112 x 60 / 10 = 670 JPY (about $5.83)
 Fundamental process (cutting): 800 JPY (about $6.67)
 Total 1,470 JPY (about $12.25)
   

Example 2: Back-plate of Sony Xperia Z3
 Material: Area of plate (mm2) / 10 = 124 x 68 / 10 = 840 JPY (about $5.83)
 Fundamental process (cutting): 800 JPY (about $6.67)
 Optional process (rounding corners): 400 JPY (about $3.33) for 2 bottom corners as shown in the photo.
 Total 2,040 JPY (about $17)
   

4) Fundamental and optional processes



Fundamental process(cutting): 800 JPY (about $6.67, indispensable)
Please specify W(less than 178 mm) and H(less than 128 mm).

Optional processes
1. Rounding corners: 200 JPY(about $1.67)/corner
 Please measure radius R that you need using the following circle scale, and specify R (R = 2 - 6 mm) when you order.
   
2. Plane-off egdes: 800 JPY (about $6.67) for 4 edges
 This process makes your plate friendly to your hands.
3. Formation of cemera holes: 800 JPY (about $6.67)
 Please specify length L in the above figure when you order.

3) How to order --> Please send an e-mail to shopmaster@ceram-arts.com before purchase
1. Please determine the dimension of alumina plate in the unit of mm,
2. Please specify optional prosesses if required,
3. Please send e-mail to shopmaster@ceram-arts.com with the information of
  Your mame, e-mail address, telephone number
  Detailed maile address used for shipping,
  Dimension of a plate (W and H), optional processes with parameters.
4. We will send an INVOICE within two business days,
5. Please purchase tokens of free-size alumina plate (see below) as much price as on the INVOICE,
6. We will deliver the product by air mail after confirm payment.




4) How to use alumina plate for iPhone case
1. Transparent overcoat decal enclosed with an alumina plate is attached on the plate surface and fired at 800-850 degree C.
2. Decorate plate with porcelain arts using ceramic decals and/or hand-writing. If you like to use our custom digital ceramics decal, please select red-based decals with flux overcoat.
3. Paint side edges with ceramic pigments and fire them if you do not like to see white surface of alumina ceramic along the edges. Alumina plates are stable upto 1300 degree C and multiple firing does not damage the plates.
4. If you like to attach the plate directly on the back of smart phone, you have to use a peelable glue (elastic adhesive) shown below.
   
5. If you like to attach the plate on a smart phone case, you can use a glue that can be used for porcelains and plastics.